Product Description
Chain No | Pitch | Width Between Inner Plates |
Pin Dia |
Pin Length |
Inner Plate Depth |
Average Tensile Strength |
Weight |
Mm | mm | mm | mm | mm | mm | Kn | kg/m |
04B-1 | 6.000 | 2.80 | 1.85 | 6.80 | 5.00 | 3.2 | 0.11 |
05B-1 | 8.000 | 3.00 | 2.31 | 8.20 | 7.10 | 5.9 | 0.20 |
*06B-1 | 9.525 | 5.72 | 3.28 | 13.15 | 8.20 | 10.4 | 0.41 |
08B-1 | 12.700 | 7.75 | 4.45 | 16.70 | 11.80 | 19.40 | 0.69 |
10B-1 | 15.875 | 9.65 | 5.09 | 19.50 | 14.70 | 27.50 | 0.93 |
12B-1 | 19.050 | 11.68 | 5.72 | 22.50 | 16.00 | 32.20 | 1.15 |
16B-1 | 25.400 | 17.02 | 8.28 | 36.10 | 21.00 | 72.80 | 2.71 |
20B-1 | 31.750 | 19.56 | 10.19 | 41.30 | 26.40 | 106.7 | 3.70 |
24B-1 | 38.100 | 25.40 | 14.63 | 53.40 | 33.20 | 178.0 | 7.10 |
28B-1 | 44.450 | 30.99 | 15.90 | 65.10 | 36.70 | 222.0 | 8.50 |
32B-1 | 50.800 | 30.99 | 17.81 | 66.00 | 42.00 | 277.5 | 10.25 |
40B-1 | 63.50 | 38.10 | 22.89 | 82.20 | 52.96 | 394.0 | 16.35 |
48B-1 | 76.20 | 45.72 | 29.24 | 99.10 | 63.80 | 621.6 | 25.00 |
56B-1 | 88.90 | 53.34 | 34.32 | 114.60 | 77.80 | 940.0 | 35.78 |
Our company offers variety of products which can meet your multifarious demands. We adhere to the management principles of “quality first, customer first and credit-based” since the establishment of the company and always do our best to satisfy potential needs of our customers. Our company is sincerely willing to cooperate with enterprises from all over the world in order to realize a CHINAMFG situation since the trend of economic globalization has developed with anirresistible force.
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Standard or Nonstandard: | Standard |
---|---|
Application: | Food Machinery |
Structure: | Roller Chain |
Material: | Stainless Steel |
Type: | Double Pitch Chain |
Tensile Strength: | High |
Customization: |
Available
| Customized Request |
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How do you ensure proper tensioning and alignment of an industrial chain drive?
Proper tensioning and alignment of an industrial chain drive are crucial for optimal performance, efficiency, and longevity of the system. Here are the steps to ensure correct tensioning and alignment:
- Tensioning:
1. Determine the manufacturer’s recommended tension for the specific industrial chain being used. This information can usually be found in the chain drive system documentation or provided by the manufacturer.
2. Measure the current tension of the chain using a tension measuring tool or gauge. This is typically done by applying a known force to a specific point on the chain and measuring the elongation or deflection.
3. Compare the measured tension with the recommended tension. If the measured tension is lower, the chain needs to be tensioned, while if it is higher, the tension needs to be reduced.
4. Adjust the tension by either increasing or decreasing the slack in the chain. This is usually done by adjusting the position of the chain tensioner or by altering the position of the chain drive components, such as the motor or sprockets.
5. Repeat the tension measurement and adjustment process until the recommended tension is achieved. It is important to ensure the tension is evenly distributed across the chain.
- Alignment:
1. Check the alignment of the chain drive components, including the motor, sprockets, and shafts. Misalignment can cause excessive wear, noise, and reduced efficiency.
2. Use alignment tools, such as laser alignment devices or straight edges, to assess the alignment of the components. The goal is to ensure that the chain runs parallel to the sprockets and that the sprockets are properly aligned with each other.
3. Make adjustments to correct any misalignment. This may involve shimming or repositioning the components to achieve proper alignment.
4. Verify the alignment by observing the chain’s movement and its interaction with the sprockets during operation. The chain should run smoothly without excessive vibration, noise, or rubbing against the sprocket teeth.
5. Regularly monitor the tension and alignment of the industrial chain drive and make necessary adjustments as part of the routine maintenance program.
Proper tensioning and alignment help minimize chain wear, reduce the risk of premature failure, and ensure smooth and efficient operation of the industrial chain drive system.
How do you optimize the efficiency of an industrial chain system?
Optimizing the efficiency of an industrial chain system involves various factors and considerations. Here are some key steps to achieve maximum efficiency:
1. Proper Design: Ensure that the industrial chain system is designed correctly for the specific application. Consider factors such as load capacity, speed, environment, and required service life when selecting the chain and related components.
2. Adequate Lubrication: Proper lubrication is essential for reducing friction, wear, and energy loss in the chain system. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant type and quantity.
3. Correct Tensioning: Maintaining the right tension in the chain is crucial for optimal performance. Over-tensioning or under-tensioning can lead to increased wear, power loss, and premature failure. Regularly check and adjust the tension as per the manufacturer’s guidelines.
4. Alignment and Sprocket Inspection: Ensure proper alignment of the chain and sprockets. Misalignment can cause excessive wear and energy loss. Regularly inspect the sprockets for signs of wear, damage, or misalignment, and replace or adjust as necessary.
5. Minimize Friction and Resistance: Reduce friction and resistance throughout the chain system by keeping the components clean and free from debris. Regularly clean and inspect the chain, sprockets, and guides to remove any accumulated dirt or contaminants.
6. Maintenance and Inspection: Implement a regular maintenance and inspection schedule for the entire chain system. This includes checking for wear, lubrication status, tension, and alignment. Address any issues promptly to prevent further damage and ensure optimal performance.
7. Training and Education: Provide proper training to operators and maintenance personnel on the correct handling, operation, and maintenance of the industrial chain system. This will help ensure that everyone understands the importance of efficiency and follows best practices.
By following these optimization strategies, the efficiency of an industrial chain system can be improved, leading to reduced energy consumption, extended service life, and cost savings in the long run.
How can you prevent industrial chain failures?
Preventing industrial chain failures requires proactive maintenance and proper care. Here are some key steps to prevent chain failures:
- Regular Inspection: Conduct regular inspections of the chain, sprockets, and other components to identify signs of wear, damage, or misalignment. Inspect for proper lubrication and tension as well.
- Lubrication: Ensure proper lubrication of the chain to reduce friction, wear, and corrosion. Use the recommended lubricant and follow the manufacturer’s guidelines for lubrication intervals.
- Tension Adjustment: Maintain proper chain tension to prevent excessive slack or tightness. Improper tension can cause accelerated wear and premature failure. Refer to the manufacturer’s specifications for correct tensioning procedures.
- Sprocket Alignment: Ensure proper alignment of the sprockets to prevent excessive wear on the chain. Misalignment can lead to uneven loading and premature failure. Align sprockets according to the manufacturer’s recommendations.
- Replacement of Worn Components: Monitor the chain for signs of wear and replace worn components, such as chains, sprockets, and bearings, promptly. Continuing to operate with worn components can lead to chain failure and potential damage to the machinery.
- Proper Storage: Store spare chains and components in a clean and dry environment to prevent corrosion and damage. Protect them from exposure to moisture, chemicals, and contaminants.
- Training and Education: Ensure that operators and maintenance personnel are trained in proper chain handling, installation, and maintenance techniques. Knowledgeable personnel can identify potential issues and take appropriate preventive measures.
By following these preventive measures, the risk of industrial chain failures can be significantly reduced. Regular maintenance, proper lubrication, and timely replacement of worn components are critical for ensuring the reliable operation and longevity of the industrial chain.
editor by CX 2024-05-08