EPS Sandwich Panel Production Line /Sandwich Panel Line for reduced price
CZPT description:
WLFM laminator for corrugated sandwich panel is an built-in generation line consisting of a roll forming device and a sandwich panel laminating method. The roll forming machine and the laminating program can be operated individually. The roll forming device is consists of uncoiler, primary entire body. The laminating system is is made up of feeding, glue, heating, laminating and post-reducing.
The entire equipment is under handle of PLC.
The line can create one corrugated sheet, and can also laminate the sandwich panel with EPS.
The suitable material is colored galvanized steel sheet with thickness .three-.6mm,the inserted materials is EPS.
1. CZPT Parameter
Sandwich Panel Forming Device QLF-5
1.Proportions | 50000×2600×3000mm |
2.Weight | 22T |
three.Controlling Technique | Omron coding equipment |
four.Main Motor | Cycloid pinwheel reducer |
5.Primary Motor Electricity | 2.2kw |
six.Productive Pace | 3.38m/min,-four.05m/min(adjustable) |
7.Panel Sorts | l EPS core content H board l EPS main substance Jack board l EPS main materials normal board 950 |
eight.Voltage | As for each customer’s ask for. |
nine.Composing | Passive feeding equipment profile forming equipment feeding shelf edge folding device compound forming machine reducing device supporter desk. Assistant products: Coloration steel slitting device cap forming machine and many others. |
10.Reducing Way | Push knife cutting/Milling cutting/Press knife and milling reducing |
11.Roller Materials | forty five# forge piece chrome more than coating |
twelve.All round Power | 35kw |
13.In-stage controller | KMD04B sequence digital |
14.Edge Folding Machine Motor | Decrease cycloid pinwheel reducer |
fifteen.Edge Folding Machine Motor Electricity | .37kw |
16.Edge Folding Machine Production Speed |
4m/min,-4.79m/min(adjustable) |
seventeen.Profile Forming Machine Motor | Two-phase cycloid pinwheel reducer |
18.Profile Forming Machine Motor Energy | 2.2kw |
19.Profile Forming Machine Production Speed | four.27m/min,-five.12m/min(adjustable) |
21.Delivery Packing | Bare |
22.Applicaton | Roof panel wall panel |
2. Parts and Functions
one. CZPT Decoilers
For use with 1260±5 mm broad metal coil sheet up to 5 tons in bodyweight. The coil holder is provided with two supporting wood and growing mandrels.
The Max. outer diameter is 1260mm,the interior diameter is 500mm or 600mm.
two. Roll Forming program
This technique is outfitted with decoiler and controller, these make it achievable to create the single corrugated sheet.
3. Put up-chopping Gear ( for reducing the coil sheet )
When the sheet meet up with the set duration, it will minimize instantly, the hydraulic station supply the power. The tolerance is +-5mm when the duration far more than 3000mm.
four. CZPT Station
To source the electrical power for slicing, it is off operate when the slicing cease.
five. Consecutive Laminating Body ( a single for higher coil, other for lower coil)
Is made up of guiding, laminating, glue providing, glue scraping, heating, car slicing and managing.
six. Coil Xihu (West Lake) Dis. products
When coil sheet will come laminator, the infeed information makes certain sheet to proper place.
7. Pre-heating system
Just before glue scraping, the coil sheet will be heated in this system.
8. Xihu (West Lake) Dis. roller main
When the EPS fed to the equipment, the guiding roller will manual the EPS to the laminating cupboard, the roller main will go the cabinet too. This makes the EPS closer to the prime and reduce coil sheet, thus make the finished panel a lot more strong.
9. Glue Supplying
There are 4 drum stand, with proportion at sixty:40 ( the glue is supplied by the consumer, and the high quality shall be fulfill the pace at three-4 meters per moment). The glue will scraping at four directions, this guarantees the glue can be provided at different speed.
This element is operated separately.
10. Glue Filling Pad
The pad is in to-and-fro motion, there are air cushions on the concrete pad.
eleven. Heater
To open up the heating pipe or not and how several pipes to open up, is rely on the temperature and the solidify time of glue. The heater is to heat the prime and decrease coil sheet at proper temperature in laminating.
12. Chopping program ( for laminating use)
In production, when the sandwich panel meet up with the set duration, the program will lower the panel with milling cutter. (also equipped with one more set of straight cutter)
thirteen. PLC Manage Method
Principal elements imported from Mitsubishi. All language in English.
14. Supporting Table
The finished panel will appear out to the table.
fifteen. Protection Guard
All the chains and sprockets are covered with a guard. this will avoid the personnel from injured.
sixteen. Groove-generating gear for EPS
To make the grooves of the EPS, make it attainable for the consumer to generate the rabbet joint sandwich panel.
seventeen. Edge slicing equipment
To amend the edge of the EPS soon after the panels are laminated.
3. Doing work Flow
Load the coil sheet ( put the coil sheet to the decoiler which is on it is stand) → Xihu (West Lake) Dis. ( the coil sheet is
guide to the 1st roller by means of the guiding tools) → Forming → Post chopping( underneath handle of
PLC, undertake encoder to meet the set size, computerized reducing) → panels come out ( over measures
phone calls step ) →
→ glue including (paint glue to the surface area of coil sheet evenly)
→ feed leading coil sheet → folding → glue adding
→ feed EPS panel → add glue to EPS panel → upper and reduce roller of the laminator tighten
and roll → heating → groove generating → post slicing (beneath handle of PLC, adopt encoder to
meet the set length, automatic slicing) → sandwich panel come to the supporting desk.
Our providers:
one. Professional engineers are CZPT to be sent to the customers’ factory to install and debug the devices and train the personnel how to work and preserve the equipment.
two. We can layout various sorts of profiles and fittings for machine, as per customer’s demands. You can send me the profile drawing and we will design the equipment for you.
three. CZPTy method will be checked by responsible QC which insures each and every product’s quality.
4. Professional packing teams which preserve every single packing safely and securely.
(one) Rollers are put on anti-rust oil and packed by bubble wraps some other electric powered components are packed by bubble wraps as nicely.
(2)The oil hose and electric wires ae marked, and straightforward to be linked when used
(three)In container loading, sea-deserving, properly set by wire rope, wooden block and nails.
5. One-year warranty will be certain for all our equipment. Moreover, We assure to provide permanent technical assist and right after-sales services with our customers.
six. We warmly welcome you to visit our factory for much more comprehensive data, inspecting our machines and we will choose you up at HangCZPT Railway station.
FAQ:
1. Q: Are you manufacture or trrading firm?
A:We are manufacturer & exporter who signed in 2004, and our manager has several several years ordeals in equipment.
2. Q: Why need to I select you?
A:We are professional manufacture company that could supply the ideal items for the best price tag, substantial top quality of services, and credible high quality assurance.
three. Q: How does your manufacturing unit conduct Good quality Manage and Inspection?
A: We are very very pleased of our quality management process. It’s comply with ISO good quality system to management create from the uncooked materials gained to ending warehousing. Any imperfect articles or blog posts are rejected by our quality control.
four. Q: How numerous kinds of items do you create?
A: We have produced different types of Steel Roof Tile Roll Forming Machine, Corrugated Steel Sheet Roll Forming Device, C/Z Purlin Roll Forming Device, Metal Deck Roll Forming Equipment, Slitting Line, Minimize to Length Line, Press Brake, Shearing Device, PPGI ,Gi ,PPGL ,Gl, Aluminum Coil. And we also can give its finished products.
5. Q: The place is your manufacturing facility positioned? How can I visit there?
A: Our factory is positioned in TongXiang, ZheJiang province. We could decide you up from HangCZPT East Railway Station or TongXiang Railway Station when you occur.
Please come to feel free of charge to get in touch with me for more up-date information and any queries you have. Best good quality equipment and services will be supplied for you.