Die-Cutting and Creasing Machine with High Precision

Specs:

Product Unit MY1200EPA MY1300EPA MY1500EPA
Max. Paper Size mm 1200*780 1300*960 1500*1100
Min. Paper Measurement mm 350*350 400*410 five hundred*410
Max. Die-cutting Size mm 1180*760 1280*940 1480*1080
Max. Speed sh/h 5500 5500 4500
Max. Working Pressure T 300 three hundred 300
Max. Paper Thickness mm one-7 1-7 1-7
Die-cutting Precision mm ±0.5 ±0.five ±0.five
Complete Energy KW 22.5 22.5 26.5
Total Bodyweight kg 14500 16000 19000
All round Dimension mm 8000*4000*2350 9100*4250*2345 9600*4700*2400

 
Characteristics of the device:
Principal Functions:
The Bobst type minimize framework makes the slicing platform motion like a scissor, it will realize a full and less complicated reduce.
Principal worm gear utilizes alloy copper substance, following the experienced operator’s manual scraping remedy and stringent common testing, it can assures the driving areas ten many years daily life.
The main chains adopt imported British Renold brand, the distinctions of 10 chains are much less than .2mm.
The connect amongst equipment box and driving shaft adopts sleeve and pin construction making certain a robust link.
Velocity:  The device adopts frequency controller to accomplish stepless velocity acceleration which can achieve to 4500 moments per hour. During real manufacturing, it can usually operate at 3800 to 4000 instances for each hour according to the high quality of the board. If the high quality of the paper is great, a very good operator even can function the equipment at 4200 instances for each hours CZPT emotion also difficult.
Basic safety: As it is proven in the photograph of the equipment, the machine adopts rear portion paper feeding approach which retains the operator absent from the die-cutting component. The mounting and adjustment of the die plate is also completed outside of the die-chopping part with sensors and detectors at die-chopping component to make certain that the machine can not be commenced when the die-slicing plate is at adjustment position.
In addition to the sensors at die-cutting element, there are sensor or technique switches at window element to make the whole device at checking standing to make certain its security.
Operation comfort:There is Male-machine interface installed in the control panel which will exhibits the basic safety status of the machine as effectively as malfunctions to facilitate the operator. Digicam is also set up in front of the operator for him/her to keep track of the operation status at the shipping portion. Principal Constructions and Crucial Material Used
4 Major Large Components: They are referring to: bottom station, moving platform, upper platform and device wall. The bottom station is manufactured of gray forged iron -HT 200 the relocating system is ductile iron – QT 42-10 and the machine wall is high quality A3 metal.
Main Generate:
 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment forms a shifting established to make sure steady pressure out place of not much less than three hundred tons.
The materials for the worm shaft is 40Cr with quenching treatment and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.
Die-slicing and Creasing Element: The drive is transferred through crank rod to pendulum which will bring the transferring system to move up and down to get to die-reduce and creasing purpose.
The pendulum is produced of higher top quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 sort computerized die-slicing and creasing device. In comparison with computerized die-chopping and creasing machine which is employed for cardboard die-slicing, this sort of semi-computerized die-reducing and creasing device is primarily employed for corrugated board which requirements considerably less strain for die-reducing, in this case quite some producers have made more compact width on the pendulum and smaller sized diameter on the pendulum shaft. We maintain wider pendulum and even bigger diameter on its shaft to make our equipment last for a for a longer time lifestyle.
The die-cutting plate utilizes seven mm 75 Crl plate which has more hardness and lifestyle span than the manganese plate.  
Board Conveying:  

It adopts 3-cam intermittent positioning unit to guarantee the boarding conveying precise and secure.
The machine makes use of gripper bar variety with 12A extended joints chain which is significantly less in fat and considerably less shock to the intermittent device beneath the precondition to make certain the energy of the chain. The model of the chain is Renold U.K with higher exact and top quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge type- light-weight in bodyweight and substantial
CZPT Element  

The electrical components are made and assembled in accordance to the CZPTpean CE regular and makes use of entire world vast recognized brand name products.
Set up of Die The die mounting and dismounting adopts side withdrawing approaches which time conserving and simple for procedure.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s tips.
The chase locking is pneumatic which is easy, handy and reputable.
Special People of Our Equipment:
Clever And Special Entrance Lay Design and style:
In comparison with the card board sheet, the corrugated board has much more strength. If the corrugated board abnormally reaches to the front lay, it will hurt the entrance lay and the gripper bar when the entrance lay reaches to its greatest position.
CZPTly the producers will put in sensors on this element to cease the device when the paper is fed abnormally to the entrance lay. However, when the device is operating at the higher speed, the inertia will deliver the machine to operate for a whilst to make the front lay to its highest level and then also damage the entrance lay and the gripper bar.
Our particular style is that when the abnormal board feeding happens and getting detected, the entrance lay can by no means reaches to its greatest point which tends to make cost-free from front lay and gripper bar damages since of irregular paper feeding.
As it is our unique layout, so there is no image to be shown here.
Optional Shipping and delivery Platform: According to the requirement of the client we can do the shipping and delivery platform both square type or E variety (as revealed in the photograph) . If the consumer has adequate pallets, he can choose sq. type. If the consumer does have enough pallet, he can pick, E sort platform for which will also offer 4 supply trolleys.
Pneumatic Pre-loading and Lifting Stage Device: The pre-loading system is pneumatic pushed. When 1 paper dimension is set, when you do other pile of pre-loading, there is no hassle of you to reset the pre-loading gadget, you can just push the button and the device will do for you.
The lifting step device is also pneumatic to facilitate the conveying of the paper pile.
Dancing Roller Feeding: Quite some of the die-reducing equipment producers use immediate feeding approach which is the operator will feed the board straight to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .three seconds which can make the board feeding work hard and inaccurate.
Our machine utilizes an additional dance roller feeding method whose board feeding time can be increase to .6 2nd. Together with the conveying areas it tends to make an simpler perform of the operator and more quickly in efficiency of the equipment.
For example:  If an operator operates the direct feeding semi-automated die-cutting equipment at 3300 sheets for each hour, he can easily operate our device at 3700 – 4000 sheets for every hour.
V. Conveying Component:
The board gained by the dance roller will go via a conveying element with belt conveying and belt urgent which helps make the board becoming pressed prior to achieving to the entrance lay.
Before the board reaches to the front lay, he will be repositioned by the facet lay.
By these techniques, the board conveyed by the dance roller will be much more accurate and stable when they achieve to the gripper bar.
There is also detector to detect the status of the board. If board does not occur to the front lay at standard position, the detector will ship indicators to end the device.

Striping Part
Striping is fifty percent striping which can strip off 3 – edge waste of the board.
There are higher chase, middle chase and decrease chase where the male, elastic block and feminine die are positioned to strip off the waste.
None-end Feeding and Delivery

This sort of equipment has our patented system – non-stop feeding and shipping features which can decrease the functioning tension of the operator and boost the doing work efficiency of the machine
 
Under this method, the pre-piling is at the side of the operator. The pre-piled board can be transported underneath the principal pile when the primary pile is detected brief of paper.
At the shipping component, when the board is lower to be about 1 meter, the equipment will thrust the die-reduce board pile out of the equipment delivery part so that it is simple for the operator to draw them to the designated area CZPT the want of stopping the machine.  
Configurations:

Title Brand name and Origin Remarks
CZPT SKF Swiss Essential component
IKO Japan or HangCZPT, China Not important portion
Chain Renold U.K Major Chain ( Discrepancy of considerably less than .2 mm for for every 10 chains of equipment chain duration)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contractor, buttons TELEMECANIQUE
France
 
Photo CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Primary Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Gentleman-equipment Interface Delta  
Pneumatic Parts Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping and delivery CPG ZheJiang  

 
 

Die-Cutting and Creasing Machine with High Precision