CZPT Movie PP PE Recycling Washing Line with Shredde/Crushe/Substantial Pace frictin washer/Crushing Drying /Squeezing Granulating Extruder Recycling Plant
Undertaking Introduction:
RETECH CZPT RT Sequence Publish-consumer PP PE movie/bag washing line is largely utilised to cleaning and washing the squander PE/LDPE/LLDPE agriculture soft movies and PP woven/jumbo/ton bags. It is usually consist of 3 parts of adhering to:
CZPT Film Shredding/crushing measurement reduction technique,
CZPT Movie Friction washing/floating washing method,
CZPT Film Squeezing drying program.
Quanlity Assurance:
Right after processing by our substantial performance movie washing models, the final plastic material will be extremely cleanse and dry.
The closing humidity will be strictly controlled amongst three%-five%.
Application:
Material | LDPE,LLDPE agriculture movie/packaging film |
Shape | Film,Woven Bag |
Type | Baled,Loose,Scrap,Roll |
Capacity | 300kg/h,500kg/h,800kg/h,1000kg/h,1500kg/h,2000kg/h |
Doing work Movement:
Crushing Device:
RT Collection shredder/crusher device will reduce the waste baled or extended belt shape film, the film flakes following cutting will be in measurement of forty-60mm. It is tiny and simple to wash for subsequent following washing units.
Primarily based on your content,we have various variety of crusher/shredder machines for optional.
Washing Unit:
By friction washer in front of floating sinking washing tank,it is to eliminate the mainly grime of sand,soil,and many others which can greatest minimize the grime appear into floating tank.
The deep movie washing tank with shifting rollers can completely clean the film. The grime like soil or modest steel will fall down,mild LDPE film will be float and ship to following by movie pusher.
At times,the LDPE/LLDPE may have sticker with some paper/label,value tag. It demands a force washing separation gadget. It is named paper/plastic separation getting rid of program.
Drying Device:
Squeezing device with heating will get rid of drinking water/dampness very very easily. The final granules condition movie can be guarantee 3%-five% dampness.
It can be place into our pelletizing equipment directly to make granules.
Basic Info of “RT” Sequence LDPE LLDPE film washing line:
Model | Energy | H2o Use | Ability |
RFW300 | 82kw/h | 4-five t/h | 300kg/h |
RFW500 | 155kw/h | eight-10 t/h | 500kg/h |
RFW1000 | 230kw/h | ten-twelve t/h | 1000kg/h |
Washing Models Requirements:
LDPE/LLDPE Movie Crusher/Grinder:
Name | CZPT Parameters |
Motor Electrical power | 37kw,55kw,90kw,132kw |
Rotor Dimension | 560*800mm,620*1000mm,760*1400mm |
Moving Blades | 10PCS,14PCS |
Fastened Blades | 4PCS |
Substance of Blades | D2,SKD-eleven |
Display screen Gap | 80mm,100mm,120mm |
Capacity | 300kg/h,500kg/h,1000kg/h |
Function | To cut the large plastic into small flakes. |
PE Film Friction Washing Equipment:
Name | CZPT Parameters |
Motor Energy | five.5kw,11kw,15kw,22kw |
Screw Diameter | 380mm,420mm,500mm |
Thickness Blades | 5mm |
Length | 3200mm,3800mm,4500mm |
Material | Stainless metal 304 |
Display Gap | 3mm |
Capacity | 300kg/h,500kg/h,1000kg/h |
Function | To remove the soil and sand/stone,functioning with paper separation system will strongly eliminate label paper. |
Film Sinking-Floating Washing Separation Equipment
Name | CZPT Parameters |
Motor Electrical power | two.2kw*3 |
Length | 4500mm,6000mm,8000mm |
Width | 1320mm,1600mm,2000mm |
Material | Stainless steel 304 |
Capacity | 300kg/h,500kg/h,1000kg/h |
Function | To separate filth and to cleanse movie,operating with chain conveyor will saving water intake. |
Film Squeezing&Centrifuge Drying Equipment
Name | CZPT Parameters |
Motor Electrical power | 90kw,110kw,132kw,160kw |
Gearbox | 315,330 |
Screw Diameter | 300mm,320mm,350mm |
Material | 38CrMoA1A |
Capacity | 300kg/h,500kg/h,800kg/h |
Function | To dry and compact the LDPE movie |
Attributes of LDPE/LLDPE film Washing Line:
Newest construction of crusher, make sure optimum to get 3000kg/h for LDPE film.
Large efficient label/paper removing method can totally separate paper tag and plastic movie.
Numerous-Channels washing tank style,very best washing effect.
Squeezer software on drying, make certain moisture 3%.
High output,2000kg/h-3000kg/h
For mostly of recyclers,they will go on to creating granules and blowing the film as a recycling chain.
RETECH also supply plastic movie pelletizing granulation devices,just you want tell us what is the capacity you want to get,then we will send a offer swiftly:
PP PE movie bag compactor double stage pelletizing line:
Model | Screw Dia | L/D | Power | Capacity |
RCSJ85/one hundred | 85mm | 33:one | 55kw | 200-220kg/h |
RCSJ100/a hundred and twenty | 100mm | 33:one | 90kw | 260-320kg/h |
RCSJ130/150 | 130mm | 33:one | 132kw | 450-550kg/h |
RCSJ160/180 | 160mm | thirty:1 | 185kw | 650-750kg/h |
RCSJ180/two hundred | 180mm | 28:one | 250kw | 800-1200kg/h |
With compactor/vacuum degassing/filtration program,the granules is extremely loop excellent looking and sturdy.
Irrespective of what sort of plastics you procedure and what output qualities and manufacturing volumes you might be striving for, RETECH CZPT will produce a recycling plant solution that is CZPT specifically to your demands. With perfectly coordinated processing steps for shredding, separating and washing,we assure a smooth workflow that delivers a 100% clean and homogeneous output substance.
We classify plastic recycling into adhering to categories as for each the resources of plastic:
1.Put up-Client Movie / LDPE Film + HDPE Movie
Submit-consumer film is a kind of plastic squander, primarily packaging, which is the outcome of use by personal and industrial conclude customers. These types of waste movies are often with greatly contaminated and must be pre-sorted just before becoming washed and regranulated.The complicated processes for cleansing to these films need hugely successful washing techniques that perform in many actions. The new recycling solution method developed by RETECH has become proven as a core component of plastic recycling plants.
Important Merchandise: Substantial Speed Friction Washer
two.Submit-Industrial Film / LDPE + LLDPE Movie
Post-industrial movie refers in standard to clear plastic films with a high stretch material,which are recovered from supermarkets and other businesses scope. These comfortable plastic films are usually contaminated with organic and natural matter and paper labels, which must be taken out and divided in a complex treatment. Drying skinny extend wrap poses a special problem and is handled successfully by a squeezing dryer from RETECH’sp squeezer Dryer.The purpose is to produce a granulate for subsequent extrusion that is as transparent as possible and free of contaminants, with the exact same market top quality as new content.
Key Merchandise: Squeezing Equipment Dryer
3.HDPE BOTTLES
HDPE bottles are pre-sorted and compacted and typically dealt with as baled material by baler. The purity of these pre-sorted waste fractions varies considerably from one particular region or region to yet another. The washing method can be streamlined to accommodate the intended software of the reprocessed plastic. For case in point, by utilizing RETECH’s Scorching-Clean-Method, the output substance is of this sort of high good quality that it can change primary plastic – the prerequisite for a true round financial system.
Key Solution: Very hot Clean Tank
4.PP Containers / PO Tough CZPTS
These are plastics this sort of as mono fractions and combined plastics recovered from professional waste or kerbside waste assortment. The pre-shredders from RETECH’s RS series are durable machines that are resistant to international objects and obstructions and reliably reduce the feed material to the described grain measurement. The separation technologies is of particular significance to the washing approach. Listed here the plastic with a density of > 1 g/cm³ is divided from the PO fractions making use of a variety of various approaches. Alongside its experimented with-and-analyzed sink-float method, our RETECH WASHTECH also delivers hydrocyclone separation engineering.
Essential Solution:Sorting Separation Equipment
5.PP Huge Bags
One particular certain recycling problem is posed by PP large luggage, as they usually have unidentified international matter. This sort of abrasive residual subject as sand, glass or ceramics can increase wear and tear on the cutting device. In buy to promise uninterrupted operations with substantial throughput even with the further pressure on the device, we provide particular put on & spare element packages. This way, you can respond swiftly if a part demands changing and hold manufacturing downtime to a minimum.
PP huge bag is entire of strong power to minimize particularly on belt. Normally it needs a strong electricity shredder, RETECH new technological innovation on crusher can be replance the authentic shredder.It is adapt to PP woven/PP large bag.
Essential Item:Large Obligation Crusher
6.AGRICULTURAL Film ( LDPE / LLDPE )
LDPE Agricultural movie refers to a wide selection of foils from the agricultural sector, for case in point mulching movies, agricultural stretch movies (bale wrap movie), silage foil and sheeting as nicely as greenhouse films. Especially the intensely contaminated, slender mulching movies and agricultural extend movies call for incredibly complete washing and drying, which makes the recycling of these components extremely hard and complicated. Below is in which the technological know-how and expertise of RETECH WASHTECH actually pays off. We have equipped a lot of customers from all in excess of the entire world with machines for this application – tailored to at times highly specialised buyer needs.
Crucial Solution:Floating Washing Tank
Get flowing procedure of PP washing line:
CZPTer requirements →Scheme designed →confirmed by customers →order fixed →manufacturing →trial operating in our factory →confirmed by customers →shipped →engineer CZPT overseas →whole existence after product sales providers
Q&A about recycling machines:
one. What is the operate of the PE PP movie washing recycling machines?
The PE PP film washing recycling equipment is utilised to recycle and approach the PE agriculture movie, PE luggage, purchasing luggage, beverage luggage, PP woven bags, and some other comfortable materials etc…
2. Exactly where does it accumulate the squander substance for the PE PP film washing recycling devices?
The waste mater is gotten primarily from agriculture movie, town rubbish and plant in bale package deal or separated. They are with much dirties, these kinds of as the earth, soil, sand, stone, glue, grass, oil, and some other dirties.
But by our many a long time knowledge to manufacture the washing line, we can assure to clean the materials clear enough to just take the washed material into the extruder to make granules. We have our special design to guarantee this point.
3. What are principal areas of the PE PP film washing recycling devices?
The following is a standard framework of the PE PP film washing recycling machinery:
Belt conveyer— crusher with h2o— screw conveyer— floating washer— screw conveyer— higher speed friction washer— higher pace friction washer— screw conveyer— horizontal centrifugal dewatering machine (or squeezer)— drying program 1— changeover hopper— drying method 2— storage silo— running panel
The up is a standard framework of the line, we can modify it to remove some parts or add some parts because of to the predicament of the materials or customers’ requirements.
4. What capacity of the PE PP film washing recycling machinery?
300-1000kg/h for single washing line
five. What electricity of the PE PP film washing recycling devices?
150kw~480kw
six. How considerably h2o does it want of the PE PP movie washing recycling machines?
three~8T per hour
seven. How big room does it need for a PE PP movie washing recycling machines?
one hundred~400 sq. meters, the entire line could be put in by straight, “L” shape or “U” shape. We could layout how to instal the devices thanks to the area of your manufacturing unit.
8. What is the problem of the last products from the PE PP movie washing recycling machines?
The dimensions of ultimate flakes will be 50~100mm, and final dampness amount of film flakes will be decrease than 5%.
The PP PE flakes can be taken straight to the granulating/pelletizing line to make granules/pellets.
9. What is content of the PE PP film washing recycling machines?
The elements contacted with drinking water are manufactured of stainless steel SUS 304 or CZPT.
ten. What certifications do you have for the PE PP film washing recycling equipment?
We have CE and CZPT certification for the complete PE PP film washing recycling equipment.
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